Product Overview

In large-scale infrastructure and high-volume gabion production, standard-width machines cannot meet demand for wide mesh panels, leading to additional joining work, increased labor, and reduced structural integrity.

This 4000–5000 mm wide fully automatic gabion machine delivers ±2 mm precision control and high-output performance, enabling one-time wide panel production without secondary connection.

It significantly improves construction efficiency, reduces installation time, and enhances overall structural stability.

Problem

• Narrow mesh width requires multiple panels → increases installation time
• Additional wire connection reduces structural strength
• Low production efficiency delays large-scale projects
• Mesh inconsistency leads to rejection and rework losses
• High labor cost for assembly and connection

 Cause

• Traditional machines limited to small width production
• No wide-format servo synchronization control
• Manual connection required for large-area coverage
• Lack of precision control leads to mismatch during assembly

 Solution

• Narrow width → 4000–5000 mm wide production eliminates panel joining
• Low efficiency → High-output system achieves 7000–8000 m²/8h
• Weak structure → One-piece mesh improves structural integrity
• Mesh mismatch → ±2 mm precision ensures accurate installation
• High labor cost → Reduced assembly steps lower manpower needs

 Specifications

 How It Works

1. Multiple wire coils are fed into automatic payoff system
2. Servo-controlled tension ensures stable wire feeding
3. Double-twist mechanism weaves wide-width hexagonal mesh
4. Continuous production under PLC synchronized control
5. Hydraulic system cuts mesh to required length
6. Edge reinforcement improves mesh strength
7. Wide mesh panels are directly used or assembled into gabion boxes

Application

• Large river regulation and dam protection projects
• Coastal engineering and breakwater construction
• Highway and railway large-slope protection
• Mining and tailings dam large-area reinforcement
• Government mega infrastructure projects

How To Choose

1. Project Scale

• Large projects → 4000–5000 mm width recommended
• Medium projects → smaller width optional

2. Mesh Width Requirement

• Wide coverage → choose 5000 mm for maximum efficiency
• Standard coverage → 4000 mm is sufficient

3. Wire Diameter

• 1.6–2.5 mm → light structures
• 2.5–4.0 mm → heavy-duty structures

4. Output Requirement

• High-demand projects → full servo high-output system
• Medium demand → standard configuration

5. Automation Level

• Fully automatic → best for reducing labor cost and improving consistency

Features / Advantages

• 4000–5000 mm ultra-wide mesh production capacity
• ±2 mm high-precision mesh control
• 7000–8000 m² / 8h high output performance
• One-piece mesh eliminates secondary connection
• PLC + servo fully automatic control system
• 55–90 kW optimized power consumption
• 1.6–4.0 mm wide wire compatibility

FAQ

Q1: What is the advantage of 5000 mm width?
It reduces panel connection, improves efficiency, and enhances structural integrity.

Q2: Can this machine handle large-scale projects?
Yes, it is designed specifically for mega infrastructure and wide-area applications.

Q3: Does wider width affect accuracy?
No, the machine maintains ±2 mm accuracy even at full width.

Q4: What materials are supported?
Galvanized and PVC-coated wires.

Q5: What is the delivery time?
30–45 days depending on configuration.

Q6: How many operators are required?
2–3 operators for full automatic production.

Q7: Do you provide installation service?
Yes, on-site and remote support are available.