Background

HOSSEIN AKBAR is a well-known Iranian workshop specializing in wire mesh products for slope protection, irrigation, and flood control projects. With a surge in infrastructure development, they needed to enhance production speed, stability, and mesh quality.

 Project Scope

For a dry river channel and slope reinforcement project in Isfahan, the client required high-volume gabion mesh production that could withstand extreme heat and sand-prone conditions.

 Client Needs & Challenges

• Environmental Challenges:
  With summer temperatures reaching 45°C and frequent dust exposure, equipment needed to operate reliably under harsh desert conditions.

• Technical Requirements:
  Fully automated gabion mesh machine, adaptable to multiple wire sizes and mesh specifications, stable in high heat, and compatible with 380V/50Hz. Remote support and training were essential.

Our Solution

• Desert-Grade System Configuration:
  Delivered an automated gabion production line with enhanced cooling, anti-dust housing, and heat-resistant electrical components—customized for the Middle East.

• Performance & Flexibility:
  The machine featured automatic wire feeding, cutting, and weaving, with quick mesh size switching, error warnings, and emergency protection functions.

 Implementation

• Delivery & Remote Setup:
  Equipment was shipped by sea to Iran, with remote support via manuals, training videos, and live sessions guiding local engineers through setup.

• After-Sales Support:
  A dedicated technical account ensured real-time troubleshooting, spare parts guidance, and maintenance planning for long-term success.

Results & Client Feedback

• Results:
  Output increased by 70%, meeting the urgent demands of multiple slope protection projects. The finished mesh was uniform, strong, and well received by end users.

• Feedback:

  “Even in extreme heat and dust, the machine performs perfectly. It saved us time, labor, and gave us a major competitive edge.”
  — Founder, HOSSEIN AKBAR Wire Workshop

 Future Collaboration

Pleased with the results, the client plans to invest in a second line and explore joint development of corrosion-resistant gabion coatings tailored to the Middle East market. Together, we aim to expand our presence in the region’s geotechnical and ecological infrastructure sectors.